Engineering challenges. Proven solutions.
How the expertise across AliKat Group’s portfolio companies helps customers solve demanding engineering, manufacturing and operational problems — from one-off bespoke structures to fleet-scale production. Presented at group level, focused on results.
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Case study · Healthcare
Hygienic stainless steel staircases for a medical facility
A medical facility required staircases that met exacting standards for hygiene, durability and safety — delivered into a live clinical environment where disruption had to be kept to a minimum.
Design-led fabrication: the staircases were engineered in CAD, fabricated in stainless steel for corrosion resistance and cleanability, and inspected at every stage of manufacture before delivery.
Bespoke stainless steel staircases fabricated in-house — cutting, forming, coded welding and finishing under one roof — then installed to programme.
Compliant, hygienic staircases delivered right first time, with a single accountable team from drawing to installation.
Case study · Motorsport
Racing car chassis fabricated for export to the USA
A motorsport customer needed chassis fabrication where accuracy, repeatability and structural integrity are non-negotiable — and where the finished chassis had to survive international shipping and arrive ready to race.
Precision fabrication against tight dimensional tolerances, with jig-controlled assembly and inspection at each stage — the same right-first-time discipline the group applies to every job.
Complete racing car chassis fabricated in the UK and exported to the USA, combining precision welding with CNC-machined components.
Chassis delivered across the Atlantic to a demanding customer — proof that UK fabrication competes internationally on quality.
“Right first time — material checks at goods-in, inspection at every stage of manufacture, and dimensional checks before despatch.”
The standard every group company works to
Case study · Film, television & theatre
Set construction for film and television
Production companies work to immovable shoot dates. Sets must be structurally safe for cast and crew, visually exact to the designer’s intent, and frequently built, modified and struck at short notice.
Fast-turnaround fabrication with flexible capacity: the group’s workshops move from drawings to finished structures on production timescales, without compromising on safety or finish.
Bespoke steel set structures and scenic metalwork fabricated, finished and delivered to production schedules for film and television.
Sets delivered on immovable deadlines — repeat work in an industry where a missed date is not an option.
Case study · Public transport
Wheelchair-access ramps for public transport
Public transport operators needed access ramps that are safe under daily heavy use, compliant with accessibility requirements, and consistent across a fleet — not one-offs, but a repeatable engineered product.
Production engineering: a proven design manufactured consistently, with material checks at goods-in and dimensional inspection before despatch on every batch.
Wheelchair-access ramps manufactured in volume for public transport applications, combining formed sheet metal, welded assemblies and hard-wearing finishes.
A repeatable, compliant product supplied at fleet scale — engineering that thousands of passengers rely on daily.
Case studies are presented at group level and anonymised to respect customer confidentiality. Specific performance figures are shared in conversation where customers have agreed to reference visits or references.
Have a similar challenge?
Tell us what you are trying to build, fix or improve. Your requirement will be directed to the most appropriate team across the group — from engineering and fabrication to technology and digital infrastructure — with quotations typically returned within one working day.